Overall equipment effectiveness (OEE) is crucial for the success of manufacturing companies as it allows you to measure efficiency and identify production weaknesses. Whether it’s machine availability, output, or quality issues causing losses, the OEE metric helps improve productivity and margins. Despite the importance of capturing OEE accurately, many companies still rely on manual data entry which is prone to errors. Automated software solutions are more reliable and decision-makers should consider automating OEE parameter capture for maximum benefits.

Improved precision in recorded information

Human beings, by nature, have a tendency to overlook minor discrepancies and manipulate data unconsciously. As a result, companies that manually collect their OEE metrics often struggle with the inaccuracies that inevitably arise. Over time, even the slightest discrepancies can accumulate into significant errors. These inaccuracies can lead to incorrect conclusions and misguided decisions, particularly when it comes to capturing machine stops, output declines, or production slowdowns, creating a distorted picture. In contrast, automated data capture through software ensures the reliable recording of even the smallest fluctuations. Analysing these fluctuations over time can provide valuable insights into the root causes of inconsistencies, downtime events, or excessive machine operating times. By enhancing the accuracy of captured data, organizations can take more precise and effective action.

Obtain dependable and uniform data

Manually capturing production data can lead to inconsistencies and a lack of precision, particularly when multiple individuals are involved in recording data for the same machine or production line. Each person's unique tolerances and work habits can result in deviations, making it challenging to maintain accurate records. Even if a production line shows consistent performance over a 72-hour period, different individuals are likely to record significantly varied data during their shifts. Implementing software effectively eliminates these errors by consistently capturing data in a standardized manner once installed and configured. This ensures that data series remain comparable, facilitating accurate evaluations of productivity measures and minimizing the negative repercussions caused by inconsistencies in data collection.

Maximizing Productivity during Work Hours

A worker tasked with capturing production data is limited in their ability to engage in other productive activities. Why expend their valuable time on a task that could be carried out more efficiently, quickly, and reliably by a machine or software? The advantages of automation extend beyond just ensuring data accuracy. It enables you to leverage the skills, energy, and capabilities of employees for higher-priority tasks. Namely, tasks that humans excel at compared to machines.

Nirmalya Enterprise Platform: Automated OEE Solution for Targeted Optimization

Nirmalya Enterprise Platform suite is meticulously designed for manufacturing, integrated with AI and Business Intelligence to amplify enterprise operations. OEE is a crucial factor for various production improvement strategies like Lean Production, Continuous Improvement, Kaizen, Six Sigma, and Shopfloor Management. It helps in identifying and utilizing opportunities for improvement in production processes. OEE solutions facilitate effective communication and coordination at the production level, allowing for the quick detection and resolution of issues.

Automated solution

Automated metrics provided by Nirmalya MES not only benefit production workers but also supervisors, allowing them to focus on optimizing conditions rather than collecting data. The software can quickly identify bottlenecks and reveal interconnections within the production line, enabling supervisors to take targeted actions to address issues and improve production metrics. With the help of software-generated data, supervisors can improve efficiency and streamline operations.

Real-time Monitoring

Manual monitoring of a production line requires a reliable worker to constantly capture and report data in real time. However, with a custom software solution, all data and sensor reports are automatically recorded and displayed on monitors instantly. This allows for data to be visualized on control panels of machines and accessed on portable devices like tablets and smartphones. Additionally, production data can be easily shared with decision-makers and technicians through cloud technology. 

Automated Reports and Notifications

Consistently submitting reports in a standardized format without reminders and utilizing automatic notifications for maintenance tasks is essential for efficient operations. Software solutions can automate the configuration and delivery of reports and notifications, allowing maintenance workers to access information immediately and take necessary actions promptly. Eliminating detours and delays, standardized reports enable benchmarking production metrics and optimizing resource allocation based on actual requirements.

Renowned for its OEE-based platform,  Nirmalya MES stands out as a leading platform in the industry. By utilizing this platform, witness the seamless automation of key figures like OEE alongside insightful analysis. Gain access to unbiased metrics, real-time dashboards, detailed reports, and timely notifications that facilitate all facets of your company close to production. Unleash the potential of cutting-edge manufacturing software to optimize your production processes significantly. Reach out to us today to delve deeper into how Nirmalya's advanced solutions can revolutionize your manufacturing capabilities.