In the rapidly evolving world of shipbuilding, the need for digital transformation is becoming more pressing than ever before. Shipyards are facing new challenges that require them to embrace digital technologies and redefine their approach to product development. While lean manufacturing has undoubtedly revolutionized the industry in the past two decades, the focus has largely been on physical assets rather than digital aspects. However, by exploring the benefits of digital transformation, shipyards can gain a competitive edge and streamline operations. In this article, we will delve into key solutions that are driving the digital transformation in shipbuilding.

Integrated Engineering and Design Solution

One of the primary challenges in digital transformation is the lack of communication between various products and systems within a shipyard. By adopting an integrated engineering and design solution, shipyards can address this challenge from the outset. This entails establishing seamless communication between spreadsheets, databases, P&IDs (Piping and Instrumentation Diagrams), and 3D models. The flow of information becomes consistent and accurate throughout the entire engineering lifecycle. By being digitally connected, shipyards can eliminate the need for manual reintroduction of information, ensuring efficiency and accuracy in their processes.

Communication with Partners and Sub-Contractors

Collaboration with partners and sub-contractors is a common practice in shipyards worldwide to improve efficiency and meet tight schedules. However, the lack of effective communication can hinder progress and lead to delays. An engineering solution that allows for real-time, visual communication and change control can revolutionize these collaborative efforts. Imagine working with multiple vendors or sub-contractors and instantly accessing real-time data and status updates. This ensures that all stakeholders are literally on the same page, eliminating the need for exchanging drawings and significantly reducing coordination issues.

Unified Project Execution

Another significant challenge in shipyards is managing Engineering Change Notices (ECNs). Without a digital solution, this process can easily become a paperwork nightmare. Tracking changes, procurement, timelines, and materials can be a time-consuming process prone to errors. However, a digital asset with integration between engineering and procurement software can transform this process. Real-time data flow enables the acceptance or rejection of changes, ensuring seamless project execution. Shipyards can adapt to customer demands or technological advancements swiftly and avoid delays caused by obsolete solutions.
 

 True Digital Twin

The concept of a digital twin is widely discussed in the industry, but what does it truly mean? A comprehensive digital twin goes beyond construction data and encompasses real-time operational insights. While there are products claiming to be digital twins, many fall short by only recognizing data within their specific software. A true digital twin integrates data from third-party vendors and allows for interaction with the information. This agnostic approach empowers shipyards to leverage the full potential of their digital assets, compare attributes for accuracy, and ensure consistency across systems.

Digital Handover for Simplicity and Added Revenue Streams

Creating a digital twin requires a significant investment of time and resources. However, shipyards can further capitalize on this investment by offering digital handover to customers. Traditionally, handover involved delivering instruction manuals, maintenance guides, and training sessions. With a digital twin, shipyards can provide customers with a wealth of information at their fingertips. Customers can browse and extract specific details about different parts of the vessel, or even immerse themselves in a virtualized environment for crew training. Integrating these technologies elevates shipyards' revenue potential while simplifying the handover process.

Digital transformation is no longer a distant concept for shipyards; it is an urgent requirement for success in the industry. By embracing integrated engineering and design solutions, improving communication with partners, leveraging unified project execution, prioritizing true digital twin technology, and exploring digital handover options, shipyards can unlock a multitude of benefits. The path to a fully digital shipbuilding landscape is paved with innovation, efficiency, and enhanced customer experiences. As shipyards embark on their digital transformation journey, these key solutions will undoubtedly drive success in the future.